Manufacturing MRP Optimization in Sage X3
MRP tuning, BOM/routing cleanup, shop floor execution, planning KPIs.
An operation running at scale without the systems to match it.
The organization ran multiple sites with continuous inventory movement — a volume and complexity that had outgrown its manual processes.
- On-time delivery had fallen below 80%.
- MRP suggested constant expediting; planners had stopped trusting it.
- Shop floor was running on whiteboards instead of Sage X3.
- Inventory levels were rising despite stockouts on critical components.
A warehouse execution platform built end-to-end in Sage X3.
Master data clean room
Sat with engineering and planning to clean BOMs, routings, and lead times for the top 20% of items driving 80% of revenue.
Planning policy redesign
Replaced flat reorder-point logic with ABC-based planning policies and demand-variability-driven safety stock.
Shop floor adoption
Redesigned shop floor screens for the way operators actually work. Eliminated the whiteboards through better daily release procedures.
Planning KPI dashboard
Daily and weekly planning KPIs visible to planners, supervisors, and the COO.
Built on Sage X3.
- Food & Beverage ManufacturingMRP Adoption Restored Through Real-Time Planning & Automated Material Explosion
- Food & Beverage Manufacturing & DistributionReal-Time Warehouse Automation Supporting 800+ Pallets Daily
- Food & Beverage DistributionCaribbean Food & Beverage Multi-Company Sage X3 Implementation
Looking for similar results?
PRH Consulting designs and deploys Sage X3 solutions for manufacturers and distributors who need real-time control at operational scale. The first step is a 30-minute call with a senior consultant.