PRH Consulting has implemented and supported Sage X3 for food and beverage manufacturers and distributors across the United States and the Caribbean — including multi-site beverage rollouts, frozen and refrigerated distribution, and ingredient manufacturing.
Our food and beverage engagements focus on the operational realities that ERP vendors gloss over: short shelf life, lot and version control, supplier and ingredient traceability, multi-currency intercompany flows, and route-based distribution.
Common challenges
Lot traceability and recall execution
Every ingredient and finished good must be traceable forward to the customer and backward to the supplier — fast enough to meet a regulator-driven recall timeline.
Costing with variable yields and shrink
Standard costing breaks down when yields vary by batch. Sage X3 needs to be configured to capture actual material consumption and reconcile variances cleanly.
Shelf life, FEFO, and dating
FEFO picking, expiry management, and shelf-life-aware planning are non-negotiable and need to be built into the warehouse and order entry flows.
Multi-site and intercompany distribution
Beverage and food companies frequently move product between production sites, DCs, and territories — often across companies and currencies.
Sage X3 considerations
Item structures and lot model
Lots, sub-lots, versions, and major/minor identifiers must be designed before transactions start flowing. Retrofitting is painful.
Costing method choice
Standard, average, and FIFO each have trade-offs in F&B. The right choice depends on how production planning and finance want to see variance.
Quality control integration
Sage X3 QC needs to fit how the lab and floor actually sample and release — not the textbook flow.
Route accounting and DSD
Direct store delivery, pre-sell, and route settlement often need integration to a route-accounting platform sitting on top of Sage X3.
How PRH helps
- Lot and recall designWe configure lot, sub-lot, and version control so a recall can be executed and documented within the regulator's required window.
- Production and costing alignmentBOMs, routings, and costing methods configured so finance and operations see the same number for the same SKU.
- Distribution and warehousingSite, warehouse, location, and FEFO rules configured for real DC and route operations.
- Multi-company and Caribbean experienceMulti-entity beverage and food groups with USD/local currency requirements — we've done several of them.